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Metallurgical Failure Analysis
Techniques and Case Studies

Provides a systematic approach to investigating and understanding the causes of metallurgical and alloy failure

Kannadi Palankeezhe Balan (Author)

9780128143360, Elsevier Science

Paperback, published 8 January 2018

294 pages
22.9 x 15.1 x 1.9 cm, 0.48 kg

"People involved in metallurgical failure analysis might find the various case studies useful, e.g., identifying certain reagents used as chemical etchant to enhance grain boundary, structures for imaging, or other analysis details used in EXAX and SEM methods, when performing your own failure analysis." --IEEE Electrical Insulation Magazine

Metallurgical Failure Analysis: Techniques and Case Studies explores how components fail and what measures should be taken to avoid future failures. The book introduces the subject of failure analysis; covers the fundamentals and methodology of failure analysis, including fracture and fractography of metals and alloys and the tools and techniques used in a failure investigation; examines 37 case studies on high performance engineering components; features experimental results comprised of visual-, fractographic-, or metallographic- examination, hardness measurements and chemical analysis; includes illustrations and evidence obtained through test results to enhance understanding; and suggests suitable remedial measures when possible.

The various case studies are classified according to the major causes of failures. The case studies pertain to: Improper Material Selection, Manufacturing Defects, Casting Defects, Overload, Fatigue, Corrosion Induced Failures, Hydrogen Embrittlement and Stress Corrosion Cracking, Wear and Elevated Temperature Failures. The book contains information gathered over three decades of the author’s experience handling a variety of failure cases and will go a long way toward inspiring practicing failure analysts. The book is designed for scientists, metallurgists, engineers, quality control inspectors, professors and students alike.

Part 1 Fundamentals and Methodology1. Introduction2. Fracture3. Tools and Techniques Used in Failure Analysis

Part 2 Case Studies4. Improper Material Selection5. Manufacturing Defect6. Casting Defects7. Overload8. Fatigue9. Corrosion Induced Failures10. Hydrogen Embrittlement and Stress Corrosion Cracking11. Wear12. Elevated Temperature Failures13. Bibliography

Subject Areas: Metals technology / metallurgy [TDM]

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