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Manufacturing Emulsion Polymers for Adhesives, Paints, and Coatings
Basil E. Shomali (Author)
9781394420001, Wiley
Hardback, published 2 June 2026
672 pages
22.9 x 15.2 x 4 cm, 1.054 kg
Bridging emulsion polymerization theory with industrial manufacturing practice R&D chemists, formulators, and process engineers working with waterborne adhesives, paints, and coatings require guidance that spans raw-material selection through plant-scale production. Manufacturing Emulsion Polymers for Adhesives, Paints, and Coatings delivers comprehensive, practice-oriented coverage with particular depth on polyvinyl acetate systems and related copolymer technologies. Drawing on decades of industrial scale-up experience, the author connects scientific principles with real-world manufacturing practice. The book provides step-by-step guidance for formulation development, reactor scale-up, and performance optimization. Coverage includes raw materials and formulation strategies, plant engineering fundamentals, and a dedicated troubleshooting chapter addressing common production challenges in emulsion polymer manufacturing. Readers will also find: For R&D chemists developing new formulations, process engineers scaling laboratory work to production, and technical managers overseeing manufacturing operations, this book provides specialized guidance for optimizing emulsion polymer production while meeting evolving performance, processing, and environmental requirements.
About the Author xxxv Preface xxxvii Disclosure of Artificial Intelligence (AI) Use xxxix Acknowledgments li List of Abbreviations and Acronyms liii 1 Introduction 1 2 Key Definitions and Terminology 9 3 Main Ingredients of Emulsion Polymers 17 4 Fourth Ingredient—Surfactants 41 5 Surfactants in Emulsion Polymerization and Performance Impact 81 6 Fifth Ingredient—Initiators, and Auxiliary Ingredients 99 7 Process, Mechanism, and Variables in Vinyl Acetate-Based Emulsion Polymerization 123 8 PVAc-based Adhesives—From Homopolymers to Crosslinkable Copolymers Unlocking New Applications 153 9 VAM-based Copolymers with Acrylates and VeoVa 10 in Paints and Coatings 237 10 Advanced PVAc–PVOH Adhesives: Tackification, Reactive PVOH, and Crosslinking 271 11 Vinyl Acetate–Ethylene (VAE) Copolymers—Applications in Adhesives and Coatings 297 12 Special Binders and Emulsion Paints for Extremely Cold Climates 331 13 Testing Methods, Durability, and Aging of Emulsion Polymers, PVAc-based Adhesives, and Paints 375 14 Design, Safety, and Instrumentation and Automation of a 5-Ton Emulsion-Polymerization Plant 393 15 Frequently Asked Questions in Emulsion Polymer and Adhesive Technology 435 16 Industrial Case Studies in Emulsion Polymers and Adhesive Technology 459 17 Regulations, Market Trends, and Sustainability in Emulsion Polymer Technologies 531 18 Toward the Future—Waterborne Alkyd Emulsions 551 Bibliography 555 Index 591
Subject Areas: Chemistry [PN]
