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Joining and Assembly of Medical Materials and Devices
Y N Zhou (Edited by), M D Breyen (Edited by)
9781845695774, Elsevier Science
Hardback, published 31 May 2013
574 pages
23.3 x 15.6 x 3.2 cm, 1.01 kg
"Joining and assembly of medical materials and devices" is the first major text that assimilates a wide range of biomaterial concepts with respect to medical device assembly […] The editors should be commended on their ability to simplify complex biomaterial concepts through the use of schematic diagrams and tables." --BioMedical Engineering Online This manuscript provides hundreds of references and a comprehensive review of practical biomaterial concepts and assembly techniques." --BioMedical Engineering Online
As medical devices become more intricate, with an increasing number of components made from a wide range of materials, it is important that they meet stringent requirements to ensure that they are safe to be implanted and will not be rejected by the human body. Joining and assembly of medical materials and devices provides a comprehensive overview of joining techniques for a range of medical materials and applications.Part one provides an introduction to medical devices and joining methods with further specific chapters on microwelding methods in medical components and the effects of sterilization on medical materials and welded devices. Part two focuses on medical metals and includes chapters on the joining of shape memory alloys, platinum (Pt) alloys and stainless steel wires for implantable medical devices and evaluating the corrosion performance of metal medical device welds. Part three moves on to highlight the joining and assembly of medical plastics and discusses techniques including ultrasonic welding, transmission laser welding and radio frequency (RF)/dielectric welding. Finally, part four discusses the joining and assembly of biomaterial and tissue implants including metal-ceramic joining techniques for orthopaedic applications and tissue adhesives and sealants for surgical applications.Joining and assembly of medical materials and devices is a technical guide for engineers and researchers within the medical industry, professionals requiring an understanding of joining and assembly techniques in a medical setting, and academics interested in this field.
Contributor contact details Woodhead Publishing Series in Biomaterials Part I: Fundamentals of joining and assembly in medical materials and devices Chapter 1: Introduction to medical materials and devices Abstract: 1.1 Introduction 1.2 The anatomy of interaction 1.3 Materials for drug delivery 1.4 The metrology of biocompatibility 1.5 Conclusion 1.6 Future trends Chapter 2: Introduction to joining methods in medical applications Abstract: 2.1 Introduction 2.2 Welding processes 2.3 Adhesive bonding 2.4 Examples of applications Chapter 3: Microwelding methods in medical components and devices Abstract: 3.1 Introduction 3.2 Materials challenges 3.3 Medical components and devices 3.4 Joint design and process selection 3.5 Testing and verification 3.6 Conclusion and future trends Chapter 4: The effects of sterilization on medical materials and welded devices Abstract: 4.1 Introduction to sterilization 4.2 Sterilization methods 4.3 The effects of sterilizing on different materials 4.4 The effects of sterilizing on welded joints 4.5 Selecting a suitable sterilization method 4.6 Conclusions Part II: Joining and assembly of medical metals Chapter 5: Micro-welding of shape-memory alloys Abstract: 5.1 Introduction 5.2 Fundamentals of Nitinol shape-memory alloys 5.3 Micro-welding of NiTi 5.4 Future trends 5.5 Conclusion Chapter 6: Joining of platinum (Pt) alloy wires to stainless steel wires for electronic medical devices Abstract: 6.1 Introduction 6.2 Material properties 6.3 Material challenges in joining 6.4 The crossed-wire joint 6.5 Joining processes 6.6 Future trends 6.7 Conclusions Chapter 7: Evaluating the corrosion performance of metal medical device welds Abstract: 7.1 Introduction 7.2 Measurements of corrosion 7.3 Direct measurements of corrosion current 7.4 Considerations when gathering corrosion data 7.5 Test sample preparation 7.6 Instrumentation and equipment 7.7 Interpretation of data 7.8 Mitigations for weld corrosion 7.9 Future trends 7.10 Sources of further information Chapter 8: Laser hermetic welding of implantable medical devices Abstract: 8.1 Introduction 8.2 Hermetic-sealing techniques 8.3 Laser conduction welding 8.4 Focused laser beams 8.5 Laser welding parameters 8.6 Requirements for laser hermetic welds 8.7 Conclusion and future trends Chapter 9: Validating hermeticity in welded metallic implantable medical devices Abstract: 9.1 Introduction 9.2 The physics of leak rates 9.3 Measurement of leak rates – testing and verification 9.4 Determining leak rate based on helium content Part III: Joining and assembly of medical plastics Chapter 10: Overview of welding methods for medical plastics Abstract: 10.1 Introduction 10.2 Fundamental processes of plastics welding 10.3 Medical plastics and weldability 10.4 Part and Joint Design 10.5 Processes with external heating 10.6 Processes with internal heating 10.7 Processes with implant welding 10.8 Potential impacts from other manufacturing processes 10.9 Special applications for welding of medical plastics Chapter 11: Ultrasonic welding of medical plastics Abstract: 11.1 Introduction 11.2 Ultrasonic-welding processes fundamentals 11.3 Ultrasonic-welding process parameters and control 11.4 Weldability 11.5 Horn design 11.6 Part and joint design 11.7 Process optimization 11.8 Other specific applications 11.9 Troubleshooting 11.10 Advantages and limitations Chapter 12: Radio frequency (RF)/dielectric welding of medical plastics Abstract: 12.1 Introduction 12.2 Dielectric heating fundamentals 12.3 Dielectric welding/sealing process description and process parameters 12.4 Key factors affecting the sealing process and seal quality 12.5 Weldability 12.6 Testing approaches for seals and the dielectric sealing process 12.7 RF welding process advantages, limitations and future trends Chapter 13: Transmission laser welding strategies for medical plastics Abstract: 13.1 Introduction 13.2 Advantages and limitations of laser welding 13.3 Process description 13.4 Main welding parameters and effects 13.5 Forms of equipment 13.6 Weldable materials 13.7 Joint designs 13.8 Monitoring and quality control 13.9 Applications Chapter 14: Bonding strategies and adhesives for joining medical device components Abstract: 14.1 Introduction 14.2 Designing a joint with adhesive 14.3 Mechanisms of adhesion 14.4 Adhesion promotion 14.5 Types of adhesives used in medical devices 14.6 Conclusion Part IV: Joining and assembly of biomaterial and tissue implants Chapter 15: Advanced metal–ceramic joining techniques for orthopaedic applications Abstract: 15.1 Introduction 15.2 The challenges of joining metals to ceramics 15.3 Mechanical joining techniques 15.4 Direct and indirect bonded joining techniques 15.5 Active brazing joining techniques 15.6 Future trends Chapter 16: Tissue adhesives and sealants for surgical applications Abstract: 16.1 Introduction 16.2 Principles of tissue adhesives and sealants 16.3 Definitions and general considerations 16.4 Mechanisms of bonding 16.5 Application methods 16.6 Synthetic bioresorbable sealants 16.7 Commercial resorbable synthetic sealants and adhesives 16.8 Commercial resorbable bio-derived sealants and adhesives 16.9 Commercial biostable bio-derived sealants and adhesives 16.10 Commercial biostable synthetic sealants and adhesives 16.11 Conclusion Chapter 17: Antibacterial adhesives for bone and tooth repair Abstract: 17.1 Introduction to tooth repair 17.2 Introduction to bone repair 17.3 Future trends 17.4 Acknowledgment Chapter 18: Testing bond strength: the case of dental biomaterials Abstract: 18.1 Introduction 18.2 Rationale for bond strength testing 18.3 Classification of dental adhesive testing techniques 18.4 Behavioural adhesive tests 18.5 Structural adhesive tests 18.6 Future trends 18.7 Conclusion Index
Subject Areas: Biotechnology [TCB], Biomedical engineering [MQW]