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Industrial Motion Control
Motor Selection, Drives, Controller Tuning, Applications
Hakan Gurocak (Author)
9781118350812, Wiley
Hardback, published 9 October 2015
320 pages
25.2 x 17.4 x 2.2 cm, 0.64 kg
Motion control is widely used in all types of industries including packaging, assembly, textile, paper, printing, food processing, wood products, machinery, electronics and semiconductor manufacturing. Industrial motion control applications use specialized equipment and require system design and integration. To design such systems, engineers need to be familiar with industrial motion control products; be able to bring together control theory, kinematics, dynamics, electronics, simulation, programming and machine design; apply interdisciplinary knowledge; and deal with practical application issues. The book is intended to be an introduction to the topic for senior level undergraduate mechanical and electrical engineering students. It should also be resource for system design engineers, mechanical engineers, electrical engineers, project managers, industrial engineers, manufacturing engineers, product managers, field engineers, and programmers in industry.
Preface ix 1 Introduction 1 2 Motion Profile 11 3 Drive-Train Design 35 4 Electric Motors 107 5 Sensors and Control Devices 148 6 AC Drives 177 7 Motion Controller Programming and Applications 247 Appendix A Overview of Control Theory 289 References 298
1.1 Components of a Motion Control System 3
2.1 Kinematics: Basic Concepts 11
2.2 Common Motion Profiles 15
2.3 Multiaxis Motion 28
3.1 Inertia and Torque Reflection 36
3.2 Inertia Ratio 41
3.3 Transmission Mechanisms 43
3.4 Torque Required for the Motion 56
3.5 Motor Torque–Speed Curves 62
3.6 Motor Sizing Process 67
3.7 Motor Selection for Direct Drive 68
3.8 Motor and Transmission Selection 69
3.9 Gearboxes 72
3.10 Servo Motor and Gearhead Selection 75
3.11 AC Induction Motor and Gearbox Selection 89
3.12 Motor, Gearbox, and Transmission Mechanism Selection 96
4.1 Underlying Concepts 107
4.2 Rotating Magnetic Field 110
4.3 AC Servo Motors 114
4.4 AC Induction Motors 126
4.5 Mathematical Models 132
5.1 Optical Encoders 148
5.2 Detection Sensors 162
5.3 Pilot Control Devices 168
5.4 Control Devices for AC Induction Motors 171
6.1 Drive Electronics 177
6.2 Basic Control Structures 188
6.3 Inner Loop 207
6.4 Simulation Models of Controllers 210
6.5 Tuning 215
7.1 Move Modes 247
7.2 Programming 249
7.3 Single-Axis Motion 253
7.4 Multiaxis Motion 256
Problems 284
References 288
A.1 System Configurations 289
A.2 Analysis Tools 289
A.3 Transient Response 293
A.4 Steady-State Errors 297
Index 299
Subject Areas: Mechanical engineering & materials [TG]
