{"product_id":"guidelines-for-preparing-process-equipment-for-maintenance-and-return-to-service-hardback-9781394237890","title":"Guidelines for Preparing Process Equipment for Maintenance and Return to Service (Hardback) 9781394237890","description":"\u003cfont face=\"Georgia\"\u003e\r\n\u003cp\u003e\u003cfont size=\"6\"\u003eGuidelines for Preparing Process Equipment for Maintenance and Return to Service\u003c\/font\u003e\u003cbr\u003e\r\n\r\n\r\n\r\n\r\n\r\n\u003c\/p\u003e\n\u003cp\u003e\u003cfont size=\"4\"\u003eCCPS (Author)\u003c\/font\u003e\u003c\/p\u003e\r\n\r\n\u003cp\u003e\u003cfont size=\"3\"\u003e9781394237890, Wiley\u003c\/font\u003e\u003c\/p\u003e\r\n\r\n\u003cp\u003e\u003cfont size=\"3\"\u003eHardback, published 17 June 2025\u003c\/font\u003e\u003c\/p\u003e\r\n\r\n\u003cp\u003e\u003cfont size=\"3\"\u003e240 pages\u003cbr\u003e23.1 x 15.8 x 2.3 cm, 0.454 kg\u003c\/font\u003e\u003c\/p\u003e\r\n\r\n\r\n\r\n\r\n\r\n\u003cp align=\"justify\"\u003e\u003cstrong\u003e\u003cfont size=\"3\"\u003e\u003cp\u003eThis book contains comprehensive information and methodologies for preparing process equipment for maintenance and, ultimately, return to service. Specifically, this book addresses two phases of equipment handovers, providing information and tools to help personnel at manufacturing sites reduce their risks. The first phase is isolating and preparing equipment for maintenance. The second phase is returning the equipment back to service, applying specified operational readiness plans in addition to a traditional pre-startup safety review (PSSR).\u003c\/p\u003e \u003cp\u003eTopics include understanding the unique types of hazards personnel might be exposed to, planning for and executing decontamination and de-energization plans, and safely recommissioning the equipment for its return to service. Case studies, examples, and incident investigation discussions provide the reader with invaluable practical learnings that, when applied, help reduce the likelihood of another similar operational incident from occurring at their facility.\u003c\/p\u003e\u003c\/font\u003e\u003c\/strong\u003e\u003c\/p\u003e\r\n\r\n\u003cp\u003e\u003cfont size=\"3\"\u003e\u003cp\u003eList of Figures xii \u003cbr\u003e\u003cbr\u003e List of Tables xiii\u003cbr\u003e\u003cbr\u003e List of Case Studies xiv\u003cbr\u003e\u003cbr\u003e Acronyms and Abbreviations xvi\u003cbr\u003e\u003cbr\u003e Glossary xix\u003cbr\u003e\u003cbr\u003e Acknowledgments xxvii\u003cbr\u003e\u003cbr\u003e Dedication xxix\u003cbr\u003e\u003cbr\u003e Foreword xxxi\u003cbr\u003e\u003cbr\u003e Preface xxxii\u003c\/p\u003e \u003cp\u003e\u003cb\u003e1 Introduction 1\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e1.1 Purpose and Scope of the Book 1\u003c\/p\u003e \u003cp\u003e1.2 Key Definitions Relevant to Preparing Equipment for Maintenance and Return to Service 3\u003c\/p\u003e \u003cp\u003e1.3 Overview of the Main Focus Areas 3\u003c\/p\u003e \u003cp\u003e\u003cb\u003e2 Regulation and Process Safety 5\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e2.1 Regulatory Aspects 5\u003c\/p\u003e \u003cp\u003e2.2 Company Standards and Safe Systems of Work 6\u003c\/p\u003e \u003cp\u003e2.3 Process Safety and Personal Safety 8\u003c\/p\u003e \u003cp\u003e\u003cb\u003e3 Understanding the Hazards 11\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e3.1 Information Requirements-Process Safety Information 11\u003c\/p\u003e \u003cp\u003e3.2 Equipment Hazards 12\u003c\/p\u003e \u003cp\u003e3.3 Energy Hazards 17\u003c\/p\u003e \u003cp\u003e3.4 Simultaneous Operations 24\u003c\/p\u003e \u003cp\u003e3.5 Human Factors 24\u003c\/p\u003e \u003cp\u003e3.6 Frequently Encountered Issues when Preparing Equipment for Isolation 25\u003c\/p\u003e \u003cp\u003e3.7 Summary 26\u003c\/p\u003e \u003cp\u003e\u003cb\u003e4 Planning for Isolation and Decontamination 27\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e4.1 Plan Considerations 27\u003c\/p\u003e \u003cp\u003e4.2 Risk Assessment 29\u003c\/p\u003e \u003cp\u003e4.3 Isolation\/Decontamination – Which Comes First? 35\u003c\/p\u003e \u003cp\u003e4.4 Planning The Energy Isolation 36\u003c\/p\u003e \u003cp\u003e4.5 Planning for Decontamination and Decommissioning 39\u003c\/p\u003e \u003cp\u003e4.6 Disposal of Chemicals from Decontaminated Processes 43\u003c\/p\u003e \u003cp\u003e4.7 Planning for Return to Service 43\u003c\/p\u003e \u003cp\u003e4.8 Changing Plans 46\u003c\/p\u003e \u003cp\u003e\u003cb\u003e5 the Decontamination Plan 47\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e5.1 Documented Plan 47\u003c\/p\u003e \u003cp\u003e5.2 Phase of Decontamination 49\u003c\/p\u003e \u003cp\u003e5.3 Managing the Decontamination Hazards and Risks 50\u003c\/p\u003e \u003cp\u003e5.4 Training for Decontamination 53\u003c\/p\u003e \u003cp\u003e5.5 Difficult Decontaminations 55\u003c\/p\u003e \u003cp\u003e5.6 Moving Decontaminated Equipment 57\u003c\/p\u003e \u003cp\u003e5.7 Checklists and Equipment Identification 57\u003c\/p\u003e \u003cp\u003e\u003cb\u003e6 Executing the Decontamination Plan 59\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e6.1 Sharing the Plan 59\u003c\/p\u003e \u003cp\u003e6.2 Tracking the Plan 60\u003c\/p\u003e \u003cp\u003e6.3 Completing and Documenting Execution of the Plan 63\u003c\/p\u003e \u003cp\u003e6.4 Complex Decontamination Plans 64\u003c\/p\u003e \u003cp\u003e6.5 Equipment Readiness for Energy Isolation 66\u003c\/p\u003e \u003cp\u003e6.6 Summary 66\u003c\/p\u003e \u003cp\u003e\u003cb\u003e7 Isolation and Decontamination Plan Examples 69\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e7.1 Isolating\/Decontaminating Lines with Toxic Materials using “Double Block and Bleed” 69\u003c\/p\u003e \u003cp\u003e7.2 Isolation\/Decontamination for Vessel Entry 73\u003c\/p\u003e \u003cp\u003e7.3 Isolation for Longer Term\/Mothballing 77\u003c\/p\u003e \u003cp\u003e7.4 Isolating\/Decontaminating Butyl Lithium Storage Systems 78\u003c\/p\u003e \u003cp\u003e7.5 Example – Isolating\/Decontaminating a Toluene Diisocyanate Reactor Train 85\u003c\/p\u003e \u003cp\u003e7.6 Summary 92\u003c\/p\u003e \u003cp\u003e\u003cb\u003e8 Overview of Energy Isolation 93\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e8.1 Degrees of Isolation 93\u003c\/p\u003e \u003cp\u003e8.2 Human Factors in Energy Isolation 95\u003c\/p\u003e \u003cp\u003e8.3 Designing for Energy Isolation 96\u003c\/p\u003e \u003cp\u003e8.4 Locking and Labelling 98\u003c\/p\u003e \u003cp\u003e8.5 Documenting Energy Isolation 99\u003c\/p\u003e \u003cp\u003e8.6 Chemical Process Isolation 101\u003c\/p\u003e \u003cp\u003e8.7 Electrical Isolation 101\u003c\/p\u003e \u003cp\u003e8.8 Mechanical, Potential and Natural Energy Sources 103\u003c\/p\u003e \u003cp\u003e8.9 Nuclear Radiation 103\u003c\/p\u003e \u003cp\u003e8.10 Summary 104\u003c\/p\u003e \u003cp\u003e\u003cb\u003e9 Written Energy Isolation Plans (eip) 105\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e9.1 De-isolation, Testing, and Restart Considerations 106\u003c\/p\u003e \u003cp\u003e9.2 Risk Level 106\u003c\/p\u003e \u003cp\u003e9.3 Documentation - Safe Work Permit and EIP 109\u003c\/p\u003e \u003cp\u003e9.4 Piping and Instrument Diagram (P\u0026amp;ID) Symbols for Process Isolation 110\u003c\/p\u003e \u003cp\u003e9.5 Forms and Types of Energy Isolation 112\u003c\/p\u003e \u003cp\u003e9.6 Lock – Tag - Try 114\u003c\/p\u003e \u003cp\u003e9.7 Final Verification Before Release to Work 114\u003c\/p\u003e \u003cp\u003e9.8 First Line Break 116\u003c\/p\u003e \u003cp\u003e9.9 Monitoring Isolations 117\u003c\/p\u003e \u003cp\u003e9.10 Summary 118\u003c\/p\u003e \u003cp\u003e\u003cb\u003e10 Specific Isolation Requirements 119\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e10.1 Process\/Instrument Isolation 119\u003c\/p\u003e \u003cp\u003e10.2 Electrical Isolation 120\u003c\/p\u003e \u003cp\u003e10.3 Mechanical and Potential Energy and Natural Energy Isolation 122\u003c\/p\u003e \u003cp\u003e10.4 Nuclear Radiation 123\u003c\/p\u003e \u003cp\u003e10.5 Boundary Isolation 124\u003c\/p\u003e \u003cp\u003e10.6 Specialized Isolation Techniques 124\u003c\/p\u003e \u003cp\u003e10.7 Field Verification and Changes to Isolation 125\u003c\/p\u003e \u003cp\u003e10.8 Summary 125\u003c\/p\u003e \u003cp\u003e\u003cb\u003e11 Reversing the Isolation Plan 127\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e11.1 Job Completion and Transfer of Equipment Ownership 127\u003c\/p\u003e \u003cp\u003e11.2 De-isolation Procedure 127\u003c\/p\u003e \u003cp\u003e11.3 Process De-isolation 130\u003c\/p\u003e \u003cp\u003e11.4 Vents and Drains 132\u003c\/p\u003e \u003cp\u003e11.5 De-isolation of Other Sources of Energy 132\u003c\/p\u003e \u003cp\u003e11.6 Cleanliness 132\u003c\/p\u003e \u003cp\u003e11.7 Bolts, Flanges, and Gaskets 133\u003c\/p\u003e \u003cp\u003e11.8 Changes to Isolation Boundary 133\u003c\/p\u003e \u003cp\u003e11.9 Summary 133\u003c\/p\u003e \u003cp\u003e\u003cb\u003e12 Recommissioning 135\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e12.1 Checks for Debris 137\u003c\/p\u003e \u003cp\u003e12.2 Cleaning and Flushing 138\u003c\/p\u003e \u003cp\u003e12.3 Purging 138\u003c\/p\u003e \u003cp\u003e12.4 Leak\/Pressure Testing 140\u003c\/p\u003e \u003cp\u003e12.5 Functional Checks 144\u003c\/p\u003e \u003cp\u003e12.6 Walk the Line (WTL) 146\u003c\/p\u003e \u003cp\u003e12.7 Delayed Return to Service 147\u003c\/p\u003e \u003cp\u003e\u003cb\u003e13 Pre-startup Safety Review 149\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e13.1 PSSR and Returning Equipment to Service 149\u003c\/p\u003e \u003cp\u003e13.2 PSSR Overview 152\u003c\/p\u003e \u003cp\u003e13.3 PSSR Example: Short Form 152\u003c\/p\u003e \u003cp\u003e13.4 Summary 156\u003c\/p\u003e \u003cp\u003e\u003cb\u003e14 Equipment Startup 157\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003e14.1 Participation and Communication 157\u003c\/p\u003e \u003cp\u003e14.2 Specific Startup Issues 158\u003c\/p\u003e \u003cp\u003e14.3 Startup of Mothballed Equipment 161\u003c\/p\u003e \u003cp\u003e\u003cb\u003e15 Conclusion 165\u003c\/b\u003e\u003c\/p\u003e \u003cp\u003eAppendix A: Work Permit 167\u003c\/p\u003e \u003cp\u003eAppendix B: Walk the Line 171\u003c\/p\u003e \u003cp\u003eAppendix C: Decontamination Certificate 177\u003c\/p\u003e \u003cp\u003eAppendix D: Long Form for Higher Risk\/Complex Pssr 179\u003c\/p\u003e \u003cp\u003eReferences 189\u003c\/p\u003e \u003cp\u003eIndex 197\u003c\/p\u003e\u003c\/font\u003e\u003c\/p\u003e\r\n\r\n\u003cp\u003e\u003cfont size=\"3\"\u003eSubject Areas: Industrial chemistry \u0026amp; manufacturing technologies [\u003ca title=\"See our other books on Industrial chemistry \u0026amp; manufacturing technologies\" href=\"https:\/\/freshlyprintedbooks.co.uk\/search?q=%22Industrial%20chemistry%20\u0026amp;%20manufacturing%20technologies%20%5BTD%5D%22\"\u003eTD\u003c\/a\u003e]\u003c\/font\u003e\u003c\/p\u003e\r\n\r\n\r\n\u003c\/font\u003e","brand":"Wiley-AIChE","offers":[{"title":"Brand New","offer_id":52165738725656,"sku":"9781394237890","price":96.95,"currency_code":"GBP","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/0730\/2037\/5320\/files\/9781394237890.jpg?v=1781099967","url":"https:\/\/freshlyprintedbooks.co.uk\/products\/guidelines-for-preparing-process-equipment-for-maintenance-and-return-to-service-hardback-9781394237890","provider":"Freshly Printed Books","version":"1.0","type":"link"}